US.Hydro Systems LLC. designs and manufactures modular MBBR package plants engineered for performance, efficiency, and ease of operation. Our systems are ideal for treating both sewage wastewater and industrial effluent, offering rapid installation, low energy consumption, and consistent compliance with global discharge standards.
Whether you’re upgrading an existing wastewater treatment plant or starting a new installation, our MBBR wastewater treatment process delivers reliable results with minimal maintenance.
The Moving Bed Biofilm Reactor (MBBR) is a biological wastewater treatment process that uses free-floating, engineered biofilm carriers to treat sewage and industrial effluent. These carriers provide a protected environment for bacteria to thrive, allowing for efficient organic load reduction, nutrient removal, and COD/BOD treatment within a small footprint.
Unlike traditional activated sludge systems, MBBR wastewater treatment can easily handle load fluctuations and high concentrations without clogging or process instability.
✅ Compact design
Saves space and reduces civil costs
✅ Fast installation
Plug-and-play, pre-engineered packages
✅ Fully automatic
Equipped with PLC control panels
✅ Low energy use
Minimal blower and operational power
✅ Modular scalability
Easily expandable as treatment needs grow
✅ Self-cleaning
No need for solids return (RAS) or sludge recycling
✅ Consistent output
Compliant with local and international effluent standards
Our MBBR package plants use specially designed plastic carriers suspended in aerated reactors. These carriers provide large surface area for biofilm development. As wastewater flows through the tank, organic pollutants are degraded by the microorganisms on the carrier surfaces.
A bottom aeration grid ensures oxygen transfer and mixing, while integrated sieves retain the carriers in the system. Foam control nozzles and automated sludge removal features keep operations clean and efficient.
🏢 Municipal wastewater treatment
🏠 Residential and housing developments
🏭 Industrial effluent treatment
🧪 Nutrient removal (Nitrogen, Phosphorus)
🔁 Upgrades for existing activated sludge systems
🌍 Remote or mobile wastewater plants
🌊 RO & UF system pretreatment
A two-stage system combining the strengths of MBBR and activated sludge for peak load resistance and reduced sludge generation.
Combines MBBR carriers and activated sludge in a single tank—ideal for advanced nitrification and denitrification.
Two-stage treatment with extended food chains to significantly reduce waste sludge output—cutting operational costs.
Our proprietary biofilm carriers are engineered for:
✅ Maximum surface area-to-volume ratio
✅ High oxygen transfer
✅ Durability under shock loading
✅ Minimal clogging risk
We continually invest in R&D to refine carrier performance and ensure every wastewater treatment plant we deliver remains on the cutting edge of efficiency and sustainability.
| Capacity | Model | Size | Shipping Weight(Approx) | Pe |
| 50 m3/day | 19F-3 | 5.9mL x 2.2mW x 2.3m Ht | 5500 Kgs | 250 |
| 100 m3/day | 23F-3 | 7.0mL x 2.2mW x 2.3m Ht | 6000 Kgs | 500 |
| 150 m3/day | 26F-3 | 8.0mL x 2.2mW x 2.3m Ht | 6500 Kgs | 750 |
| 200 m3/day | 29F-3 | 9.0mL x 2.2mW x 2.3m Ht | 7000 Kgs | 1000 |
| 250 m3/day | 33F-3 | 10.0mL x 2.2mW x 2.3m Ht | 7800 Kgs | 1250 |
| 300 m3/day | 36F-3 | 11.0mL x 2.2mW x 2.3m Ht | 8500 Kgs | 1500 |
| 350 m3/day | 40F-3 | 11.9mL x 2.2mW x 2.3m Ht | 9200 Kgs | 1750 |
| Capacity | Model | Size | Shipping Weight(Approx) | Pe |
| 50 m3/day | 23F-4 | 7.0mL x 2.2mW x 2.3m Ht | 6500 Kgs | 250 |
| 100 m3/day | 26F-4 | 8.0mL x 2.2mW x 2.3m Ht | 7000 Kgs | 500 |
| 150 m3/day | 29F-4 | 9.0mL x 2.2mW x 2.3m Ht | 7600 Kgs | 750 |
| 200 m3/day | 33F-4 | 10.0mL x 2.2mW x 2.3m Ht | 8200 Kgs | 1000 |
| 250 m3/day | 36F-4 | 11.0mL x 2.2mW x 2.3m Ht | 8900 Kgs | 1250 |
| 300 m3/day | 40F-4 | 11.9mL x 2.2mW x 2.3m Ht | 9600 Kgs | 1500 |
Whether you need a small-scale domestic plant or a full industrial wastewater treatment system, we have the technology, expertise, and global support to deliver results that meet your goals and budget.
MBBR (Moving Bed Biofilm Reactor) is a biological wastewater treatment method using plastic carriers that promote biofilm growth to efficiently degrade organic pollutants.
MBBR systems offer compact design, low energy use, excellent shock load handling, and high removal efficiency for BOD, COD, nitrogen, and more.
Yes. MBBR package plants are ideal for industrial applications with high organic loads, toxic compounds, or fluctuating flows.
MBBR systems are more compact, need less maintenance, and don’t require solids return (RAS), making them easier and more cost-effective to operate.
Absolutely. We offer modular systems with tailored flow rates, automation levels, and treatment stages to meet each project’s specific requirements.